AC System Over Heating In Summer Heat After 2 Hours. Fix.

So you decided to check your AC system due to not cold air blowing, potentially after a few hours of idle running your Chevy Cobalt.  This post cover what sitting running the Cobalt in the morning and noon hours does to your cold air.


The 2005 Chevrolet Cobalt is good in the hot July summer of 2026 in Florida with a topped off refrigerant added to the air conditioning system.

The problem is that after about 2 hours in the hot sun the system will over heat and stop blowing cold.  Especially if parked for about 2 or 3 hours.

FIX: 
Turn on fan at full 4 (for comfort with face setting) and drive awhile while you turn off the yellow AC light button with a snowflake on it (AC) for about 5 to 10 minutes 
so the system can cool off.


   You can also turn off the car for a while but getting air flow into the engine compartment works well.  Not sure if it is the system or the freon in the system.  It seems to only occur if the car is sitting in the sun and running.  
    I have driven all over for hours with the AC on and not had it cool down to warm or just stail air quality as I recall.  Could have happened once or twice after hours but I have been doing this a few weeks now daily and when sun up I move and by 9, 10 especially around 11am sitting it will start moving neutral air not so cold air.  This is also often with turning the car off to save fuel until it heats up to much from humidity so run the engine to cool off and by 11am it is time to go driving to keep cold air pumping.
   I had in the first days the AC just give up eventually even after adding freon days prior so thought HVAC system might be broken or leaking.  Later that day it worked and so on, been continuous use for weeks now daily so sure it is "over heating" from heat.  Exactly why I don't know.  Possible a bubble was added to system when I refilled the freon and that explains one aspect of odd performance but has passed and no idea how that bubble escaped.  Really no idea just wild guess thought I'd pay to drain and refill properly but didn't and now it's fine.
   I do seem to recall if I ran it anyways enough time passed on the first days that the actual HVAC would make noise and hesitate then blow neutral.  Happened once or twice so be the final thing to occur if it happens.  Has not happened in weeks because I keep it moving every few hours and can sense the coming neutral air starting.  Maybe lifting the hood would help extend the time not sure.  

   TIPS:  Using a good thick window cover instantly cuts heat by a lot using the folding vent type shade.  Doesn't take but a few minutes for the humidity and heat on car from sun to require turning on the car.  Other times of the day can be longer waits 20 minutes maybe at most.  Florida is very warm in July and August now.  Go to sleep in car with no ac on and wake up "not" covered in sweat so Florida cools down some and it is a toss up of take the slight humidity and or breeze and so running anyways when not really required happens.  Just moving comfy air to point of turn on legs setting on low because otherwise be a long sleeve shirt or jacket if body and face used need a sweater to not be cold but comfy either way feet setting on dial and t shirt works.  TIP Over.

You'll notice the system slowly cools down over time eventually as in right before it completely gives up and pumps 'warm' air it will be not so cold anymore for about 10 minutes I guess.  Then appear to have a sudden catastrophic failure and just dead air.  So just drive.  Seems to work to turn it off briefly and drive with fan only.  Few minutes later turn on AC be cold as before as expected.  Interesting, the fan on high and face setting can be very similar to ac cold air if you are on the move depending on weather circumstances in the middle of the day.  Results vary.

Could be low freon.  Or freon leak.  Or ac Parts needed to fix leak or actuator or entire motor compressor or just a serpentine belt [Link] or compressor belt drive rebuild or you can go get a drain and refill or buy a refill can and DIY refill.
See this post about AC stuff

CAUTION:
but don't touch your system yourself its cold liquid under pressure and highly toxic.  Read instructions and video on low and high ports for your car how to refill freon and type needed.  Is easy but also can be dirty and go sideways on you with no real way to know if put to much in or bubble etc... you can ruin your system.


How to refill freon:
This black cap is the low end port (I think) so you undo the oil cap and lift off the engine cover. (NOTE: PUT THE OIL CAP BACK ON ASAP OR IT WILL SPLASH OIL).  For the engine cover there is a long stake on the rear left and front right just next to this port and oil dipstick.  Need to lift off and replace onto both or it will be loose.  Anyway remove cover and unscrew the cap to refill freon.  2005 Chevy Cobalt.  If you see a similar cap watch a video to be sure it's the right cap.  I did this weeks ago so I seem to recall it is this low end port cap.  There is a high end port with screw cap on the top left of engine.  Seems this was low end but might be another similar cap.  I'm not going back down that rabbit hole now.  Note it is not the cap directly in front of engine it is off to side part of entire AC metal tubing runs back behind engine.  There is a similar cap that is higher and right in front of the engine be directly inline with where the dipstick is, that is not the ac low end port.  It is the picture above circled in yellow.

I bought blaster R134a with pang.  See autozone and home depot has a tube to do it yourself.  Cobalt has a specific type like R134a with pang of some sort oil.  Not sure the pang was accurate with this blaster product for the Cobalt.

You can get this at AutoZone and Home Depot.
There is an actual rubber "hose" with a twist dial for sale if you want a more quality version.  You can buy cans and no tube at HD or the tube is in the cap on top version. 

 HOW TO:
The plastic tube clamps on to port on right side of engine bay on right of oil dip stick there is a twist top black nozzle nipple cover.  Remove that it is about mid height of engine easily accessible.
Just plug the plastic blaster tube on it will clamp on tightly and follow refill instructions for Cobalts, turn on AC, wait for the compressor to kick on, listen for it I guess.  Pop the on off switch of the tube and twist turn the bottle.  I had some left.  AC immediately ran cold after.